RIDERTOOLKIT

Upgrades

Fuel range

How far the bike goes between fuel stops, and what you do when the next one is closed.

The question to answer first: Is the tank the reason you turn back?

Stage 1Before your next ride

Cheap, reversible, mostly hand tools. Do all of these before spending on anything in stage 2; several of them are free.

  • Auxiliary fuel cans or bladder

    $40–$200 · ~1 h to fit

    A 5–10 litre bladder or approved can, mounted low and carried only on the legs that need it.

    One tenth the price of a big tank, carried only when the next fuel is 400 km away, and the bike handles normally the rest of the year.

    Check before you order

    • Mount it low and never on the pillion seat if you can avoid it
    • Bladders must be an approved fuel type and protected from abrasion
    • Airline and ferry rules on carrying empty fuel containers

    Search for parts:Amazon

Stage 2The money upgrades

Where the bike actually changes character. Bigger spend, still a home-garage job on most bikes.

  • Taller gearing for cruising

    $70–$220 · ~2 h to fit

    One or two teeth more on the countershaft sprocket, or fewer on the rear, with a chain to match.

    Drops highway revs on a bike geared for the trail, which is worth real fuel economy, less vibration and a longer engine life on a big single.

    Trade-off: Loses low-speed tractability and clutch life in technical riding.

    Check before you order

    • Chain length and adjuster range — a bigger front sprocket may need a longer chain
    • Clearance between a bigger countershaft sprocket and the case or chain guide
    • Speedometer error where the sensor reads the front sprocket or gearbox

    Search for parts:Amazon

Stage 3Specialist

Workshop work, custom parts or irreversible modification. Worth it only once stages 1 and 2 are done and the bike is still the limit.

  • Larger fuel tank

    $350–$1.2k · ~3 h to fit

    A replacement tank in plastic or alloy, or an auxiliary tank plumbed to the main one.

    The upgrade that changes where you can go rather than how the bike feels. A 250 km bike becomes a 450 km bike and whole regions open up.

    Trade-off: Weight high and forward when full, which is felt hardest exactly where you wanted range: rough ground.

    Check before you order

    • Availability for your exact model year — this is the upgrade most likely to be unavailable for an out-of-production bike
    • Fuel pump, sender and breather routing: fuel-injected bikes need the in-tank pump transplanted
    • Whether the shrouds, seat and bar-mounted kit still fit

    Search for parts:Amazon

By kind of bike

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